FANUC 發(fā)那科調(diào)試說明


FANUC 調(diào)試說明

1、注意事項(xiàng):

1 調(diào)試傳入?yún)?shù)及PMC時(shí)應(yīng)區(qū)分清楚調(diào)試卡是否與系統(tǒng)類別(OI-MATE-MC/OI-MC)一致。

2 傳入?yún)?shù)后應(yīng)及時(shí)確認(rèn)清楚機(jī)床型號(hào)、伺服、主軸電機(jī)型號(hào)是否與傳入的參數(shù)相符,如果不符應(yīng)及時(shí)修改部分參數(shù)。

3 目前調(diào)試卡分為)OI  MATE  MCOI  MC兩個(gè)卡。

4 主電機(jī)代碼:a12/7000i 314,β3/10000i 332,β6/10000i 333,β8/8000i 334,β12/7000i335 注:無刀庫時(shí)將K5.1K5.3設(shè)置為1,K5.5設(shè)置為0。 2、不同機(jī)型的螺距等相關(guān)參數(shù)修改步驟

a)分別依次按一下鍵進(jìn)入伺服設(shè)定畫面:SYSTEM//SV-PRM/操作/ /切換   b)在伺服設(shè)定畫面分別按下表修改XY、Z軸參數(shù): 名稱對(duì)應(yīng)參數(shù)號(hào) 1000A

注意:

1 如果電機(jī)旋轉(zhuǎn)方向與實(shí)際移動(dòng)方向相反時(shí)修改DIRECTION SET#2022)為111-111

2 如果電機(jī)型號(hào)不是標(biāo)配或傳入電機(jī)參數(shù)錯(cuò)誤時(shí),查閱《FANUC 簡明調(diào)試手冊一》相關(guān)部分確認(rèn)匹配的電機(jī)型號(hào)代碼。并將INITIAL SET BITS設(shè)為:0,在MOTOR ID NO.下輸入正確的電機(jī)代碼,斷電后再開機(jī)系統(tǒng)會(huì)自動(dòng)生成電機(jī)參數(shù)。(β12/2000is 無法自動(dòng)生成)但是應(yīng)該注意自動(dòng)生成的參數(shù)可能部分功能參數(shù)沒有,需另外核對(duì)以下參數(shù):注意以下參數(shù)三軸設(shè)定值必需相同參數(shù)號(hào) 標(biāo)準(zhǔn)設(shè)定 參數(shù)含義 備注 1602#6,#3 1,0 插補(bǔ)后直線加減速  1825 40005000 位置增益 三軸設(shè)定值必需相同 2003#3 1 PI控制有效  2005#5 1 反向加速有效  2005#1 1 前饋有效2005#4 1 在速度反饋中使用最新的反饋數(shù)據(jù)  2007#6 1 FAD(精密加減速)有效  2009#7 1 反向加速有效

2016#3 1 停止時(shí)比例增益倍率可變  2021 128 負(fù)載慣量比  2068 98 前饋系數(shù)  2069 98 速度前饋系數(shù)  2071 20 反向加速有效時(shí)間  2082 5 反向加速停止量  2092 9800 先行前饋系數(shù)  2109 16 FAD時(shí)間常數(shù)  2119 2 停止時(shí)比例增益可變  2202#2 1 1/2PI電流控制只在切削有效  2303#2 1 1/2PI電流控制有效  2209#21

FAD直線有效FANUC調(diào)試卡說明

注釋 備注  反向間隙補(bǔ)償  1327 軟限位

1241 第二負(fù)向軟限位 斗笠刀庫時(shí)設(shè)置為比第二參考點(diǎn)低0.4mm                                          

3202#4 第二參考點(diǎn)  4031 宏程序編程鎖  2020 主軸定位角度  4133 伺服電機(jī)代碼  4019#7 主軸電機(jī)代碼

主電機(jī)參數(shù)自動(dòng)生成 生成后需將4001#0,4002#0設(shè)1,否則主軸無法定位。

 

4、主軸參數(shù)自動(dòng)設(shè)定:

1)在4133#參數(shù)中輸入度應(yīng)電機(jī)型號(hào)代碼。

2)4019#7設(shè)為1,斷強(qiáng)電后在上電系統(tǒng)自動(dòng)加載相關(guān)參數(shù)。                                                    

3)4001#0,4002#=1,否則主軸無法定位。

4)設(shè)定相關(guān)電機(jī)速度參數(shù)(3736,3741,應(yīng)和4020電機(jī)最高轉(zhuǎn)速相同,否則指令轉(zhuǎn)速和實(shí)際轉(zhuǎn)速不符)。                                                                           

55280 /50004065-4068改為5000 注意:如需要屏閉主軸時(shí)將3071#1=1 5、K參數(shù)列表                            

斗笠刀庫無刀庫:

K0.0=1 不檢測刀庫退出信號(hào)(刀盤右移后主軸可以定位)(出廠設(shè)為0)

K0.6=1 在回零方式下X1X10,按下程序啟動(dòng)和程序暫停鍵,刀庫可以左右移動(dòng)(出廠設(shè)為0) K1.6=0 主軸正反轉(zhuǎn)鍵只能在手動(dòng)方式下生效(出廠設(shè)為0)                                                                               

K5.0=1 手動(dòng)換F2刀鍵無效(出廠設(shè)為0)                                                                    

K5.1=0 帶刀庫

K5.3=1 不檢測第二軟限位(無刀庫設(shè)1,帶刀庫設(shè)0                                                                  

K5.4=1 潤滑泵不帶定時(shí)器,手手動(dòng)潤滑鍵無效

K5.5=1 刀庫不在左位,程序可以啟動(dòng)(無刀庫設(shè)0,帶刀庫設(shè)1                                                          

K5.6=1 在非換刀情況下,刀庫離開左側(cè),機(jī)床不急停(出廠設(shè)1                                                    

K5.7=0 帶油冷(出廠設(shè)0)(出廠設(shè)1                                                                        

K6.0=0  16位斗笠刀庫

K6.1=1  540  10位刀庫(1620位刀庫是K6.1=0                                                      

K6.1=1  20位斗笠刀庫

K7.0=1 機(jī)床不檢測回零(出廠設(shè)0

K7.1=1  X軸負(fù)向回零(負(fù)向回零時(shí)需將1006#5=1                                                      

K7.6=1  面板排屑按鍵(CHIP CW)有效                                                                         

K7.7=1 面板按鍵(HUFF)吹氣有效                                                                                  

K9.0=1 面板快進(jìn)倍率25%50%互換 以下K參數(shù)只適用于OI-MC

K10.1=1 第四軸未加緊,程序可以啟動(dòng)。無刀庫時(shí)為1,有刀庫時(shí)為0                                       

K10.2=1 第四軸加緊,無提示信息。出廠時(shí)為0                                                                         

K10.4=1 機(jī)床配第四軸。無提示信息。出廠時(shí)0

K10.5=1 第四軸手動(dòng)松夾在任意方式下生效。出廠時(shí)為0 K10.6=1 出廠時(shí)為                                  

1 圓盤刀庫:FANUC調(diào)試卡說明

注釋 備注  反向間隙補(bǔ)償  1327 軟限位

1241 第二負(fù)向軟限位 斗笠刀庫時(shí)設(shè)置為比第二參考點(diǎn)低0.4mm 3202#4 第二參考點(diǎn)  4031 宏程序編程鎖  2020 主軸定位角度  4133 伺服電機(jī)代碼  4019#7 主軸電機(jī)代碼

主電機(jī)參數(shù)自動(dòng)生成

生成后需將4001#0,4002#0設(shè)1,否則主軸無法定位。

 

4、主軸參數(shù)自動(dòng)設(shè)定:

1)在4133#參數(shù)中輸入度應(yīng)電機(jī)型號(hào)代碼。

2)4019#7設(shè)為1,斷強(qiáng)電后在上電系統(tǒng)自動(dòng)加載相關(guān)參數(shù)。                                                    

3)4001#04002#=1,否則主軸無法定位。

4)設(shè)定相關(guān)電機(jī)速度參數(shù)(3736,3741,應(yīng)和4020電機(jī)最高轉(zhuǎn)速相同,否則指令轉(zhuǎn)速和實(shí)際轉(zhuǎn)速不符)。                

55280 /5000,4065-4068改為5000 注意:如需要屏閉主軸時(shí)將3071#1=1 5、K參數(shù)列表 斗笠刀庫無刀庫:

K0.0=1 不檢測刀庫退出信號(hào)(刀盤右移后主軸可以定位)(出廠設(shè)為0)

K0.6=1 在回零方式下X1X10,按下程序啟動(dòng)和程序暫停鍵,刀庫可以左右移動(dòng)(出廠設(shè)為0)                  

K1.6=0 主軸正反轉(zhuǎn)鍵只能在手動(dòng)方式下生效(出廠設(shè)為0)                                                             

K5.0=1 手動(dòng)換F2刀鍵無效(出廠設(shè)為0)                                                                    

K5.1=0 帶刀庫

K5.3=1 不檢測第二軟限位(無刀庫設(shè)1,帶刀庫設(shè)0                                                             

K5.4=1 潤滑泵不帶定時(shí)器,手手動(dòng)潤滑鍵無效

K5.5=1 刀庫不在左位,程序可以啟動(dòng)(無刀庫設(shè)0,帶刀庫設(shè)1                                            

K5.6=1 在非換刀情況下,刀庫離開左側(cè),機(jī)床不急停(出廠設(shè)1                                                         

K5.7=0 帶油冷(出廠設(shè)0)(出廠設(shè)1                                                                            

K6.0=0  16位斗笠刀庫

K6.1=1  540  10位刀庫(1620位刀庫是K6.1=0 K6.1=1  20位斗笠刀庫

K7.0=1 機(jī)床不檢測回零(出廠設(shè)0

K7.1=1  X軸負(fù)向回零(負(fù)向回零時(shí)需將1006#5=1                                                                      

K7.6=1  面板排屑按鍵(CHIP CW)有效                                                                          

K7.7=1 面板按鍵(HUFF)吹氣有效                                                                                   

K9.0=1 面板快進(jìn)倍率25%50%互換 以下K參數(shù)只適用于OI-MC

K10.1=1 第四軸未加緊,程序可以啟動(dòng)。無刀庫時(shí)為1,有刀庫時(shí)為0                                      

K10.2=1 第四軸加緊,無提示信息。出廠時(shí)為0 K10.4=1 機(jī)床配第四軸。無提示信息。出廠時(shí)0

K10.5=1 第四軸手動(dòng)松夾在任意方式下生效。出廠時(shí)為0                                                                  

K10.6=1 出廠時(shí)為1 圓盤刀庫:FANUC斗笠刀庫補(bǔ)充說明

8.1數(shù)控銑床及斗笠刀庫報(bào)警

2000   ESP   機(jī)床緊急停止。(檢查緊急停止按鈕有無接通;機(jī)床有無硬限位;電柜中斷路器有無斷開。)

2001   LUB  IS  LOW 潤滑液位低。

2002   SPINDLE  DRIVE  IS  FAULT主軸變頻器故障。

2003   MAG  STOP  ERR刀盤停止位置錯(cuò)誤。(刀盤轉(zhuǎn)動(dòng)時(shí)停止不到位,可手動(dòng)按電柜中刀盤正反轉(zhuǎn)接觸器調(diào)整到位。)

2004   ORIGINAL  主軸沒有定位

2005   TOOL  NO.  ERROR  TOOL  IN  POSI刀號(hào)錯(cuò)誤或此刀已在主軸上。(如果為調(diào)用相同刀號(hào)時(shí)按啟動(dòng)鍵可繼續(xù)執(zhí)行后續(xù)程序)

2009   BATTER  ALM系統(tǒng)電池電壓低。(請(qǐng)?jiān)谝恢軆?nèi)更換電池)

2012   SP.  ORMENTATOION  ALM主軸定向條件未滿足。(檢查主軸定向條件)

2014   MAG  POS  ERR刀庫位置異常。(確認(rèn)是否非正確操作造成刀庫離開左側(cè)后啟動(dòng)程序。)

2016   MAG  L/M  EQ.  ERR刀盤左/右移檢測錯(cuò)誤。(確認(rèn)刀盤是否離開左/右檢測開關(guān)位置,關(guān)閉電源后手

動(dòng)推動(dòng)刀盤或按刀庫左右移電磁閥使檢測開關(guān)指示燈亮即可。如果檢測開關(guān)仍不亮,可檢查檢測開關(guān)是否松動(dòng),距離氣缸有效行程太大無法檢測或檢測開關(guān)已壞。)

2017   SP  UP/DPWN  EQ.  ERR主軸刀位緊/刀位松檢測錯(cuò)誤。(檢查氣壓是否太??;主軸上的刀位緊/刀位松開關(guān)是否松動(dòng)無法檢測,后者原因可調(diào)節(jié)檢測開關(guān)距離。)

2019   NO MRX刀盤不能右移。(檢查氣壓是否無氣壓或刀盤右移電磁閥)

2020   NO SPUNCLX主軸不能松刀。(檢查氣缸卸刀電磁閥有無故障)

2021   NO SPCLX主軸不能緊刀。(檢查氣缸卸刀電磁閥有無故障)

2022   NO MLX刀盤不能左移(檢查氣壓是否無氣壓或刀盤左移的電磁閥)

2023   M CODE ERR   M 指令錯(cuò)誤

2024   RST ACTPUT=0刀具表復(fù)位提示。(刀庫亂刀后調(diào)整時(shí)會(huì)出現(xiàn)該提示信息)

2025   AXIS  IS  NOT  HOME軸沒有回參考點(diǎn)。(初次上電,機(jī)床到達(dá)硬限位或急停后都會(huì)出現(xiàn)該報(bào)警,三軸回參考點(diǎn)后報(bào)警即可消除。)                                                                          

2026 SP COOLER ERR主軸油冷異常報(bào)警(檢查油溫是否太高)                                             

FANUC圓盤刀庫調(diào)試說明                                                               

6.手動(dòng)清定位報(bào)警:

如果到盤在轉(zhuǎn)動(dòng)過程中應(yīng)外部因素終止電機(jī)轉(zhuǎn)動(dòng),從而造成刀套沒有停止到正確為之時(shí)(此時(shí)會(huì)出現(xiàn)2011 MAGAZINE  STOP  POSITION  ALAR 報(bào)警),在手動(dòng)方式下同時(shí)“MAG CW”鍵和“F1”鍵即可轉(zhuǎn)動(dòng)刀盤到正確位置。

7.換刀過程中非正常斷電刀號(hào)亂刀后處理步驟:                                                              

1)“刀庫步進(jìn)”鍵將到盤轉(zhuǎn)到1號(hào)刀位;                                                                                   

2)在“回零方式”下,同時(shí)按“程序暫停”鍵和“主軸停止”鍵約3秒鐘,系統(tǒng)會(huì)出“2003CURRENT  POTSET  TO  POTI”刀具刷新完畢提示。                                                                                           

3)重新裝刀。FANUC圓盤刀庫調(diào)試說明

 

9.報(bào)警信息:

2000   AXIS NOT  HOME軸沒有回參考點(diǎn)。(初次上電,機(jī)床到達(dá)硬限位或急停后都會(huì)出現(xiàn)該報(bào)警,三軸回參考點(diǎn)后報(bào)警可消除。)

2003  RENT  POT  SET  TO  POT1刀具表刷新完畢提示。                                                      

2007  LUB IS LOW潤滑液低。(檢查潤滑單元液位)                                                                   

2008  EMERGENCY  STOP

2010  TOOL  NO.ERROR  OR  TOOL  IN  SP刀號(hào)錯(cuò)誤或此刀已在主軸上。(如果為調(diào)用相同刀號(hào)時(shí)按啟動(dòng)按鈕鍵可繼續(xù)至此能夠后續(xù)程序)

2011  MAGAZINE  STOP  POSITION  ALAR刀盤停止位置錯(cuò)誤。(在手動(dòng)方式下同時(shí)按下刀庫步進(jìn)鍵及

F2鍵刀盤即可轉(zhuǎn)到正確位置)

2013  主軸定向報(bào)警                                                                                  

2014  SP.ALARM主軸報(bào)警

2015  SP.ORINTATION  ALARM主軸定向條件為滿足。(檢查主軸定向條件)                                 

2016  ARM  STOP  ERROR

2017  SPINDLE  UNCLAMP主軸不能松刀。(檢查氣缸卸刀電磁閥有無故障)                                 

2018  BATTERY  ALARM系統(tǒng)電池電壓低(請(qǐng)?jiān)谝恢軆?nèi)更換電池)

2021  POCKET SQ.UP/DOWN  ERROR刀套水平/垂直檢測錯(cuò)誤(檢查其電磁閥)

2022  SP.CLAMP/UNCLAMP SQ.ERROR主軸加緊/放松檢測錯(cuò)誤(檢查氣壓是否太小;主軸上的刀為緊/

位松開關(guān)是否松動(dòng)無法檢測,后者原因可調(diào)節(jié)檢測開關(guān)距離)

2023  POCKET  DO  NOT  GO  DOWN刀套不能垂直。(檢查其電磁閥)

2024  ARM  DO  NOT  ROTATE  180  DEGREE刀臂不能旋轉(zhuǎn)180度(檢查刀臂刀臂電機(jī))                                                                       

2025  ORINGNAL  POSITMON  ALM刀臂位置報(bào)警(檢查刀臂停止位置是否部到位)                                  

2026  刀庫不能換刀

2028  ARM  DO  NOT  RETURN  TO  ORIGIN刀臂不能回原點(diǎn)(檢查刀臂原點(diǎn)開關(guān))                       

2029  POCKET  DO  NOT  RETURN  TO  ORI刀套不能回原位

2032  EMERGENCY  STOP緊急停止。(檢查緊急停止按鈕有無接通;機(jī)床有無硬限位;電柜中斷路器有無斷開)

FANUC圓盤刀庫調(diào)試說明

FANUC第四軸補(bǔ)充說明

1.K參數(shù):

K10.1=0 第四軸未加緊,程序禁止啟動(dòng)       =1 第四軸未加緊,程序可以啟動(dòng)                             

K10.2=0 第四軸加緊,有提示信息       =1第四軸加緊,無提示信息                                                  

K10.4=0 機(jī)床屏蔽第四軸       =1 機(jī)床配第四軸

K10.5=0 第四軸手動(dòng)松夾只能在手動(dòng)方式下生效       =1 第四軸手動(dòng)松夾在任意方式下生效 2.M指令:M22A軸松開     M23A軸夾緊  地址:CB107B02X7.1    A夾緊450             B03X7.3     A松開451        B04X7.5    A回零452             B16Y6.1     A夾緊/放松529 3.面板手動(dòng)松夾A軸:F1                                                                    

4.相關(guān)報(bào)警

2040   EQUIPMENT  NOT CLOSED  WHEN  PRG  START工裝沒有加緊禁止啟動(dòng)程序。(檢查四軸是否沒有加緊)

2041   4TH  AXIS  CLAMP/UNCLAMP  DETECTION  ERR第四軸加緊/松開檢測錯(cuò)誤。(檢查第四軸氣壓是否太小,或檢測開關(guān)故障)

2042   4TH  AXIS  CLAMP  DETECTION  ERR第四軸加緊檢測錯(cuò)誤。(檢查第四軸氣壓是否過小,或檢測開關(guān)故障)

2043   4TH  AXIS   UNCLAMP  DETECTION  ERR第四軸松開檢測錯(cuò)誤。                                

2044   4TH  AXIS  CLAMP,DO NOT ROTATE第四軸加緊,禁止轉(zhuǎn)動(dòng)。                                         

5.第四軸拆掉后屏蔽報(bào)警方法

A2009#0=1     3115#0=1        2165=0       K1001000010                                                    

A2009#0=0     3115#0=0        2165=25      K1001010000                                                       

A10221, 2,3,5       102324,3,1                                                                  

有擋塊回零:1002#1=0      1005#0=1      1005#1=0

另機(jī)床無四軸時(shí)屏蔽四軸參數(shù)方法:1023X1, Y32),Z23 A-16                              .

第四軸安全保限護(hù)位

為了防止誤操作Z軸撞到第四軸,可以在X軸設(shè)軟限位進(jìn)行保護(hù),相關(guān)參數(shù):1300#0=1,1322:正限位,1323:負(fù)限位,13101X軸),此限位可以通過G23取消,G22設(shè)置有效。

FANUC齒輪比及參考點(diǎn)記數(shù)器容量的計(jì)算方法

1.相關(guān)參數(shù):

2084:柔性齒輪比(分子)                                                                              

2085:柔性齒輪比(分母)                                                                             

1821:參考點(diǎn)記數(shù)器容量3.20842085設(shè)定的對(duì)應(yīng)關(guān)系如下:

2084/2085=(螺距*1000/1000000*電機(jī)與機(jī)械傳動(dòng)的比 4.參考點(diǎn)記數(shù)器容量2021設(shè)置:  1821=螺距*1000*電機(jī)與傳動(dòng)的比 5.范例:

1850機(jī)轉(zhuǎn)動(dòng)為11,螺距為8mm則(8*1000/1000000*=1/125   2084=1,2085=125      2021=8*1000=8000 2)四軸螺距以360°計(jì)算,如果傳動(dòng)比為1120則(360*1000/1000000*1/120=3/1000  2084=3,2085=10001821=360*1000*1/120=30001                                                                                  

機(jī)床出廠時(shí)必須檢查以下參數(shù)

三菱圓盤刀庫

L6=0       L102=0       L103=0       L100=0       L107=0 64SM斗笠式刀庫

L0=0       L2=10        L3=10         L4=0         L6=0 L7=0       L10=0        L14=1         L20=0        L21=0 L22=0

L23:刀庫選擇        L23=116位刀庫        L23=020位刀庫 L24=0     L25=0       L26=0        L27=0      L110=0

L120:油冷機(jī)選擇。  L120=1:機(jī)床配油冷機(jī),油溫報(bào)警信號(hào)接通                                                     

L120=0:機(jī)床不配油冷機(jī) L150=1PLC開關(guān)1有效。(冷卻無效)         PLC開關(guān)2有效。(自動(dòng)分中有效)         PLC開關(guān)3有效(刀位檢測有效)

PLC開關(guān)4有效(刀庫回零,在回零方式下,同時(shí)按下程序暫停和主軸停鍵,刀庫會(huì)自動(dòng)回到1號(hào)刀

位并刷新刀具表。

FANUC圓盤刀庫

K0.0=0                                                                                                  

K0.2=0                                                                                                                 

K0.3=10                                                                                               

K0.5=10                                                                                                      

K5.0=10                                                                                                        

K5.1=1:刀位記數(shù)器清零刀套號(hào)重置,出廠為1                                                                           

K5.5=0                                                                                                         

K5.6=1

K5.7=1(注:調(diào)試主軸定位角度時(shí)K5.6,K5.7設(shè)0。)

K6.1=120位圓盤刀庫選用。24位刀庫出廠為020位為1。                                                 

K6.3=0

K6.6=1:排屑器正轉(zhuǎn)有效(選擇功能)                                                                  

K6.7=1:自動(dòng)吹氣(HUFF)有效。(選擇功能)                                                                         

K7.1=1:沖屑有效。(選擇功能) 以下4K參數(shù)只適用于0I-MC                                                       

K10.1=0(無4軸時(shí)設(shè)1

K10.2=0:第四軸夾緊,有提示信息。(無4軸時(shí)設(shè)1                                                     

K10.4=0:機(jī)床配第4軸。(無4軸時(shí)設(shè)0                                                                       

K10.5=0:第4軸松夾只能在手動(dòng)方式下有效。                                                                   

K10.6=0:第4軸未夾緊,禁止軸移動(dòng)。(無4軸時(shí)設(shè)1 FANUC斗笠刀庫

K0.0=0                                                                                                         

K0.3=0                                                                                                

K0.6=0                                                                                                            

K4.0=0                                                                                                      

K4.1=0                                                                                                       

K5.0=0                                                                                                          

K5.1=0                                                                                                                   

K5.3=1                                                                                                        

K5.4=1                                                                                                      

K5.5=1                                                                                                 

K5.6=1                                                                                                       

K5.7=0帶油冷(選擇功能)

K6.0=0刀庫位數(shù)選擇,016位,120 K6.5為油冷0i MC

K7.0=1 X軸負(fù)向回零(0i MCK7.1                                                                                  

K7.6=1排屑功能有效(0i MCK6.6                                                                                         

K7.7=1自動(dòng)吹氣有效(0i MCK6.7                                                                              

K8.0=1沖屑功能有效(0i MCK6.4

K9.0快速進(jìn)給按鈕選擇(如果25%50%與實(shí)際相反時(shí)調(diào)為0機(jī)床出廠時(shí)必須檢查以下參數(shù)

三菱圓盤刀庫

L6=0                                                                                              L102=0                                                                                                        L103=0                                                                                                      L100=0                                                                                                         L107=0                                                                                                           64SM斗笠式刀庫

L0=0                                                                                                                 L2=10                                                                                                          L3=10                                                                                                          L4=0                                                                                                              L6=0                                                                                                                                L7=0                                                                                                           L10=0                                                                                                  L14=1                                                                                                       L20=0                                                                                                           L21=0                                                                                                           L22=0

L23:刀庫選擇                                                                                            L23=116位刀庫                                                                                                  L23=020位刀庫                                                                                                  L24=0                                                                                                              L25=0                                                                                                           L26=0                                                                                                             L27=0                                                                                                          L110=0

L120:油冷機(jī)選擇。                                                                                                   L120=1:機(jī)床配油冷機(jī),油溫報(bào)警信號(hào)接通                                                                               L120=0:機(jī)床不配油冷機(jī)                                                                                      L150=1PLC開關(guān)1有效。(冷卻無效)                                                                                 PLC開關(guān)2有效。(自動(dòng)分中有效)                                                                                     PLC開關(guān)3有效(刀位檢測有效)

PLC開關(guān)4有效(刀庫回零,在回零方式下,同時(shí)按下程序暫停和主軸停鍵,刀庫會(huì)自動(dòng)回到1號(hào)刀

報(bào)警信息:

F12TOOL RESET 刀具復(fù)位,即刀具表刷新。                                                            F13TOOL-POT NOT DOWN:刀套不能垂直。(檢查氣壓,檢測開關(guān))                                                        F14TOOL-POT NOT UP:刀套不能水平。(同上)

F15TOOL CLAMP/UNCLAMP EQ. ERR:刀緊刀松檢測錯(cuò)誤。(檢查卸刀氣缸油杯是否無油致使氣缸無法正

常工作;檢測開關(guān)或氣缸故障。)                                                                          F16TOOL NOT CLMP:刀具不能夾緊。(檢查同上)                                                                      F18TOOL NUMBER ERROR:刀號(hào)錯(cuò)誤。(輸入正確刀號(hào))                                                               F20ARM POSITION ERROR:刀臂位置錯(cuò)誤。(調(diào)整刀臂位置并檢查刀臂原點(diǎn)、持刀、剎車檢測開關(guān)及刀臂

電機(jī)剎車是否出于剎車位置。)                                                                           F22TOOL IN SP:刀具在主軸上(重復(fù)調(diào)用主軸上的刀具會(huì)出現(xiàn)該提示,按程序啟動(dòng)鍵繼續(xù)執(zhí)行后續(xù)程序。64SM斗笠式刀庫使用說明

 

M代碼:

M20刀庫右移                                                                                                 M21刀庫左移                                                                                                        M25松刀                                                                                                      M26緊刀

M55換刀標(biāo)記激活                                                                                     M56換刀標(biāo)記取消

L參數(shù):

L0=1:刀庫推出后Z軸下移鎖取消。出廠時(shí)設(shè)為                                                                0 L2=1:刀盤手動(dòng)正轉(zhuǎn)功能開啟。出廠時(shí)設(shè)為                                                                           0 L3=1:刀盤手動(dòng)反轉(zhuǎn)功能開啟(F2鍵)。出廠時(shí)設(shè)為                                                                  0 L4=1:主軸手動(dòng)正反轉(zhuǎn)與方式無關(guān)。出廠時(shí)設(shè)為                                                                      0 L6=1:面板手動(dòng)換刀按鍵(F1)有效。出廠時(shí)設(shè)為                                                                    0 L7=1:在任意操作模式下可以手動(dòng)換刀。出廠時(shí)設(shè)為                                                                0 L10=1:刀庫右移后主軸可以定位。出廠時(shí)設(shè)為                                                                             0 L14=1:面板吹氣按鍵有效。出廠時(shí)設(shè)為0

L20=1:主軸可以在任意操作模式下定向,出廠設(shè)為0

L21=1                                                                                                                 Z軸不再第一或第二參考點(diǎn),M20刀庫可以右移出廠時(shí)設(shè)為0。                                                                                L22=1:不檢測主軸定位于否,M20刀庫可以右移。出廠時(shí)設(shè)為                                                               0 L23 刀庫選擇                                                                                                   L23=116位刀庫                                                                                                  L23=020位刀庫

L24 L24=1:設(shè)第二軟限位時(shí)使用,設(shè)玩后關(guān)閉,出廠時(shí)設(shè)為                                                     0 L25=1:程序運(yùn)行時(shí)刀庫離開左側(cè),不急停報(bào)警。出廠時(shí)設(shè)為                                                     0 L26=1:刀庫在右側(cè),程序可以啟動(dòng)。出廠時(shí)設(shè)為0

L27:潤滑泵選擇:L27=1:潤滑泵不帶定時(shí)器,                                                            L27=0:潤滑泵帶定時(shí)器 L110=1:面板正轉(zhuǎn)反轉(zhuǎn)按鍵有效。出廠時(shí)設(shè)為0

L120:油冷機(jī)選擇。L120=1:機(jī)床配油冷機(jī),油溫報(bào)警信號(hào)接通                                             L120=0:機(jī)床不配油冷機(jī) L150=1PLC開關(guān)1有效。(冷卻無效) L151=1PLC開關(guān)2有效。(自動(dòng)分中有效) L152=1PLC開關(guān)3有效。(刀位檢測有效) L153=1PLC開關(guān)4有效。(刀庫回零,在回零方式下,同時(shí)按下“程序暫?!焙汀爸鬏S?!辨I,刀庫會(huì)自動(dòng)回

1號(hào)刀位并刷新刀具表。

*設(shè)第二軟限位方法:    1、L24=1

2、在自動(dòng)方式下執(zhí)行下列程序

#1134=第二正限位(與第一正限位值相同)                                                                            #1135=第二負(fù)限位(比第二參考點(diǎn)低0.5mm                                                                         M30

3、程序執(zhí)行后,設(shè)L24=0 注:L參數(shù)如下設(shè)定:

I/F診斷下找到相應(yīng)Lxx號(hào)參數(shù),例如輸入LLxx)(1)(1),Lxx號(hào)參數(shù)有效,關(guān)閉此L參數(shù)時(shí)輸入:(Lxx)(0                                                     1機(jī)床出廠時(shí)必須檢查一下參數(shù)

三菱圓盤刀庫

L4=1                                                                                                L6=0                                                                                                          L102=0                                                                                                             L103=0                                                                                               L100=0                                                                                                       L107=0                                                                                                              64SM斗笠式刀庫

L0=0                                                                                                          L2=10                                                                                                                            L3=10                                                                                                          L4=0                                                                                                            L6=0

L7=0                                                                                               L10=0                                                                                              L14=0                                                                                               L20=0                                                                                                          L21=0                                                                                                           L22=0                                                                                                            L23:刀庫選擇                                                                                                   L23=116位刀庫                                                                                               L23=020位刀庫                                                                                                  L24=0                                                                                                             L25=0                                                                                                          L26=0                                                                                                                L110=0

L120:油冷機(jī)選擇。                                                                                  L120=1:機(jī)床配油冷機(jī),油溫報(bào)警信號(hào)接通                                                                         L120=0:機(jī)床不配油冷機(jī)                                                                                       L105=1PLC開關(guān)1有效。(冷卻無效)                                                                             L151=1PLC開關(guān)2有效。(自動(dòng)分中有效)                                                                         L152=1PLC開關(guān)3有效。(刀位檢測有效)                                                                              L153=1PLC開關(guān)4有效。(刀庫回零,回零方式下,同時(shí)按下“程序暫?!焙汀爸鬏S?!辨I,刀庫會(huì)自動(dòng)回

1號(hào)刀位并刷新刀具表。                                                                              報(bào)警信息:

F2LUBRICAT ALM:潤滑泵液位低(加潤滑油或檢查油路壓力)

F8AXIS NOT HOME:機(jī)床未回參考點(diǎn)                                                                    F10TOOL NO.ERROR:刀號(hào)錯(cuò)誤(檢查是否輸入有效刀號(hào))

F11TOOL UNCLAMP ERROR:刀具松開檢測錯(cuò)誤(檢查氣源及檢測開關(guān))                                     F12TOOL CLAMP ERROR:刀具夾緊檢測錯(cuò)誤(檢查氣源及檢測開關(guān))                                                           F13MAG RIGHT ERROR:刀庫右移錯(cuò)誤(檢查氣源)                                                              F14TOOL LEFT ERROR:刀庫左移錯(cuò)誤(檢查氣源)                                                                    F15TOOL NUM.ERROR:刀庫號(hào)錯(cuò)誤(初始化R1900

F16:  Z  AXIS  NOT  REF.OR  SP.NOT  ORIGENZ軸未在參考點(diǎn)或主軸未定位                            F17MAG LEFT OR RIGHT EQ.ERROR:刀盤氣缸左右檢測錯(cuò)誤。(檢查氣缸檢測開關(guān))                            F18MAG CAN NOT RIGHT:刀盤不能右移(檢查刀庫后移條件)                                                     F19MAG CAN NOT LEFT:刀盤不能左移(檢查刀庫左移條件)

F20PRG START WHEN MAG AT RIGHT POS:刀庫在右側(cè)時(shí)不能啟動(dòng)程序

F21MAG LEFT ERR WHEN PRG RUNNING:在程序運(yùn)行過程中刀庫左側(cè)檢測錯(cuò)誤                             F22SPINDLE OLD TEMP.IS HIGH:主軸油冷機(jī)故障

FANUC圓盤刀庫

K0.0=0                                                                                             K0.2=0                                                                                                        K0.3=10                                                                                                        K0.5=10                                                                                                        K5.0=10                                                                                                        K5.1=1:刀套記數(shù)器清零刀套號(hào)重置出廠為1                                                                       K5.5=0                                                                                                       K5.6=1

K5.7=1(注:調(diào)試主軸定位角度時(shí)                                                                                    K5.6                                                                                                       K5.7設(shè)0

K6.1=120位圓盤刀庫選用。24位刀庫出廠為0,20位為1                                                   K6.3=0

K6.6=1:排屑器正轉(zhuǎn)有效。(選擇功能)                                                                  K6.7=1:自動(dòng)吹氣(HUFF)有效。(選擇功能)                                                                        K7.1=1:沖屑有效。(選擇功能) 以下4K參數(shù)只適用于0I-MC                                                          K10.1=0(無4軸時(shí)設(shè)1

K10.2=0:第4軸夾緊,有提示信息。(4軸時(shí)設(shè)1)                                                       K10.4=1:機(jī)床配第4軸。(無4軸時(shí)設(shè)0                                                                       K10.5=0:第4軸松夾只能在手動(dòng)方式下有效。                                                                 K10.6=0:第4軸未夾緊,禁止軸移動(dòng)。(無4軸時(shí)設(shè)1                                                           FANUC斗笠刀庫

K0.0=0                                                                                             K0.3=0                                                                                                        K0.6=0                                                                                                       K4.0=0                                                                                                        K4.1=0                                                                                                        K5.0=0                                                                                                                              K5.1=0                                                                                                          K5.3=1                                                                                                      K5.4=1                                                                                                         K5.5=1                                                                                                        K5.6=1                                                                                                           K5.7=0帶油冷(選擇功能)

K6.0=0刀庫位數(shù)選擇,016位;120                                                                  K7.0=1 X 軸負(fù)向回零(0i MC                                                                          K7.1                                                                                                         K7.6=1排屑功能有效(0i MC                                                                                    K6.6                                                                                               K7.7=1自動(dòng)吹氣有效(0i MC                                                                         K6.7                                                                                                K8.0=1沖屑功能有效(0i MCK6.4

K9.0酷快速進(jìn)給按鈕選擇(如果25%50%與實(shí)際相反時(shí)調(diào)為01                                           三菱64SM  4

1、信號(hào):

CF31D11

4軸回零A7     X5E     452                                                                             4軸夾緊A17    X5D     450                                                                             4軸松開A6   X54      452    CF33DO1

4軸夾緊B16     Y44     555    F4     X30                                                              4軸手動(dòng)夾緊/放松 2、M代碼: M11                                                                          4軸夾緊    M12                                                                                           4軸松開                                                                                                      3選項(xiàng):

PLC開關(guān)54軸選擇X144-Y164    L12=0   機(jī)床不回零不可以啟動(dòng)程序       =1   機(jī)床不回零可以啟動(dòng)程序 44軸屏蔽:

PLC開關(guān)5無效

1070-A4=1                                                                                       8201-A4=1 5、參數(shù):

1063=0                                                                                                 高速回零 =1擋塊回零 1078=0    編程用小數(shù)點(diǎn)

=1    編程不用小數(shù)點(diǎn) 1002=4    控制4 1013=A    4軸名稱

1015=10   控制單位0,001 1017=0    直線軸 =1    旋轉(zhuǎn)軸 1022=A   4軸名稱

1090=0    為分度軸,0-360度內(nèi)顯示 =1    為線性旋轉(zhuǎn)軸,0-360---720---度顯示   1089=0    單方向旋轉(zhuǎn)定位       =1    就近旋轉(zhuǎn)定位   2202   2218                                                                                    注:                                                                                                                   1:如果運(yùn)動(dòng)反向,則改                                                                                          Pn0000

2:機(jī)床振動(dòng),調(diào)整                                                                                     Pn409

3.當(dāng)                                                                                                 P100,P                             101                                                                                                     ,P102設(shè)定過高后靜止時(shí)有嗡叫時(shí)可設(shè)以下參數(shù)                                                                   P10B.2=100                                                                                                  P124=100

P104:速度環(huán)增益                                                                                      P105積分

P106位置環(huán)增益將                                                                                    P104、                                                                                                 P106設(shè)定低于                                                                                                P100、                                                                                                            P102,將                                                                                                 P105設(shè)定高于                                                                                                   P101

2變頻器參數(shù):(愛默生EV1000

FP01=0                                                                                            F0.00=3                                                                                                          F0.03=1                                                                                                       F0.05=300                                                                                                     F0.06=300                                                                                                                F0.12=300                                                                                                       F1.07=300                                                                                                    F3.0=1

另:如果手輪X100移動(dòng)時(shí)每格走0.68mm,將手輪參數(shù)的手輪移動(dòng)最高速度參數(shù)改為P550-P553:8000000即可

3臺(tái)達(dá)變頻器VF37E43A參數(shù):(配4主軸頭)

1.00:300                                                                                           1.01:300                                                                                           1.02:380                                                                                                      1.03:300

1.04:380                                                                                               1.09:3                                                                                                          1.10:5

2.02:2                                                                                               2.04:1                                                                                               7.00:3.4                                                                                                        7.01:2.0                                                                                             802D斗笠刀庫使用說明

1、802D斗笠式刀庫補(bǔ)包括以下文件 刀庫亂時(shí)重新復(fù)位程序:T0.MPF

換刀循環(huán)程序(共五個(gè),儲(chǔ)存在用戶循環(huán)中): CMD-ACK.SPF FIXPOINT.SPF INI.SPF MM19.SPF TOOL.SPF

注:由于西門子用戶循環(huán)程序無法鎖定,所以應(yīng)注意這5個(gè)程序不能刪除,否則無法換刀, 并建議用戶應(yīng)備份以上幾個(gè)程序。                                                                                                    2、自動(dòng)換刀:

在自動(dòng)或MAD方式,寫入以下指令,然后啟動(dòng),機(jī)床換刀。 Txx M6

換刀動(dòng)作共分為取刀、還刀和換刀三個(gè)基本動(dòng)作。 *取刀:

主軸上無刀具,初始T指令為T0 將目標(biāo)刀具由刀庫取出到主軸上來

當(dāng)?shù)稁鞆?fù)位和執(zhí)行還刀指令后可以執(zhí)行取刀動(dòng)作。此前,刀庫T指令為T0,此時(shí)執(zhí)行TxxM6時(shí),刀庫不執(zhí)行還刀動(dòng)作而是直接取刀。 *還刀:

主軸上有刀具

將主軸上的刀具還回刀庫對(duì)應(yīng)的位置上

當(dāng)只需要將主軸上的刀放回刀庫對(duì)應(yīng)刀位上而不必?fù)Q另一刀具時(shí),可執(zhí)行T0 M6指令,刀庫將只執(zhí)行還刀作而不換刀。 *換刀

主軸上有刀具

將主軸上的刀具還回刀庫對(duì)應(yīng)的位置上后并換另一刀位刀具。 執(zhí)行Txx M6指令,即可換刀。                                                                             3、刀庫亂時(shí),刀庫復(fù)原:

取下主軸刀具

機(jī)床回零,自動(dòng)方式,執(zhí)行程序T0.MPFMDI方式下執(zhí)行指令INI,刀庫動(dòng)作,動(dòng)作動(dòng)作結(jié)束后,刀庫回到1號(hào)刀,刀具表復(fù)原,根據(jù)程序重新調(diào)整刀庫中的刀具。刀庫已復(fù)原,可以執(zhí)行程序。

注意                                                                                                刀庫復(fù)位后顯示主軸刀號(hào)為T0,此時(shí)不能用手動(dòng)方式在主軸上裝刀后再換刀,應(yīng)在主  

上無刀的情況下輸入TXX M6指令執(zhí)行取刀動(dòng)作,否則會(huì)造成難以預(yù)料的事故。                                                4、 刀庫維護(hù)操作

在刀庫維護(hù)操作時(shí),應(yīng)取下主軸上的刀具,Z軸在安全高度,在以下操作中注意刀庫部件不要互相干涉。

啟用刀庫維護(hù)方式必需滿足的條件:

a)回零方式;b)軸選擇旋鈕在第4軸;cPR0TECT鑰匙在右側(cè) 當(dāng)?shù)稁炀S護(hù)結(jié)束后請(qǐng)務(wù)必將鑰匙取掉,以免在正常工作時(shí)滿足刀庫維護(hù)條件后誤操作而造成難以預(yù)料的事故。

當(dāng)因外部因素導(dǎo)致刀庫換刀提前終止時(shí),應(yīng)在刀庫維護(hù)方式下按首先復(fù)位鍵,使系統(tǒng)內(nèi)部換刀程序終止并復(fù)位,然后示情況按相應(yīng)的刀庫維護(hù)健康復(fù)原刀庫,使機(jī)床處于正常狀態(tài)。 刀庫維護(hù)鍵:

*LUB. START:手動(dòng)刀具松開鍵(此按鍵請(qǐng)慎重使用) *MAG CW:刀庫正轉(zhuǎn) *MAG CCW:刀庫反轉(zhuǎn)

*POT START:刀盤退回鍵;正常狀態(tài)下此燈常亮(此按鍵請(qǐng)慎重使用) *ARM START:刀盤推出鍵(此按鍵請(qǐng)慎重使用)

*TOOL UNCLAMP:手動(dòng)刀具加緊鍵;正常狀態(tài)下此燈常亮                                                                 5、在換刀過程中,不能按復(fù)位或急停。

在換刀過程中,如果按復(fù)位急或停,刀庫動(dòng)作正常執(zhí)行完畢。是刀具表不刷新,導(dǎo)致刀具表亂刀,刀具號(hào)亂。

如果在換刀過程中按了復(fù)位獲急停,請(qǐng)按照以下步驟重新調(diào)整刀庫和程序中的刀號(hào): 取下主軸刀具。

機(jī)床回零,自動(dòng)方式,執(zhí)行程序FT0MP,刀庫動(dòng)作。動(dòng)作動(dòng)作結(jié)束后,刀庫回到1號(hào)刀,刀具表復(fù)原,根據(jù)程序重新調(diào)整刀庫中的刀具。 刀庫已復(fù)原,可以執(zhí)行程序。                                                               6、刀庫相關(guān)參數(shù):

主軸定位位置:MD14510[0] 換刀準(zhǔn)備位置:MD14514[1] 換刀位置:MD14514[2]

抓刀提刀速度:MD14514[3]MD14514[4]

7、主軸定位調(diào)整:在MDI方式下輸入程序:SPOS=XX為定位角度,可以帶小數(shù)點(diǎn),例如輸入:

SPOS=102.7,然后啟動(dòng)程序,主軸完成定位動(dòng)作,調(diào)整準(zhǔn)確后將其值輸入?yún)?shù)MD14510[0]中。                                                                      802D  1060圓盤式刀庫使用說明

1、1060圓盤式刀庫補(bǔ)包括以下文件    刀庫亂時(shí)重新復(fù)位程序:T0.MPF    換刀循環(huán)程序(共四個(gè)):    MGZ-SPF    TOOL-SPF

TSH-SPF    INI-SPF

5個(gè)程序不能刪除。                                                                                     2、自動(dòng)換刀:

自動(dòng)或MDA方式,寫入以下指令(兩條指令必須分兩行,不能寫在同一行),然后啟動(dòng),機(jī)床換刀。   Txx   M6

3、刀庫亂時(shí),刀庫復(fù)原:   取下主軸刀具。

機(jī)床回零,自動(dòng)方式,執(zhí)行程序T0.MPF,刀庫動(dòng)作。

動(dòng)作動(dòng)作結(jié)束后,刀庫回到1號(hào)刀,刀具表復(fù)原,根據(jù)程序重新調(diào)整刀庫中的刀具。   刀庫已復(fù)原,可以執(zhí)行程序。                                                        4、刀庫維護(hù)動(dòng)作

在刀庫維護(hù)操作時(shí),應(yīng)取下主軸和刀臂上的刀具,在以下操作中注意刀庫部件不要互相干涉。 刀庫停止位置異常時(shí),按復(fù)位鍵。機(jī)床處于正常狀態(tài)。 回零方式,軸選擇為第4軸,旋轉(zhuǎn)鑰匙開關(guān)(不松開); 按刀臂動(dòng)作鍵,刀臂轉(zhuǎn)動(dòng)60度或240度或回位; 按刀套動(dòng)作鍵,刀套水平或垂直; 按刀庫正轉(zhuǎn)鍵,刀庫正轉(zhuǎn); 按刀庫反轉(zhuǎn)鍵,刀庫反轉(zhuǎn)。

5、刀具表中T碼后的方框打X表示該套放的是主軸上的刀,即T0所表示的刀                                      6、在換刀過程中,不能按復(fù)位或急停。

在換刀過程中按了按復(fù)位或急停,刀庫動(dòng)作執(zhí)行完畢。是刀具表不刷新,導(dǎo)致刀具表亂,刀具號(hào)亂。   如果在換刀過程中按了按復(fù)位或急停,請(qǐng)按了按復(fù)位或急停, 請(qǐng)按照以下步驟重新調(diào)整刀庫中的刀號(hào):   取下主軸刀具。  機(jī)床回零,自動(dòng)方式,執(zhí)行程序T0.MPF,刀庫動(dòng)作。

動(dòng)作動(dòng)作結(jié)束后,刀庫回到1號(hào)刀,刀具表復(fù)原,根據(jù)程序重新調(diào)整刀庫中的刀具。   刀庫已復(fù)原,可以執(zhí)行程序。

7、如果某些狀態(tài)不對(duì),進(jìn)入手動(dòng)狀態(tài),按復(fù)位:   VD49000010賦值0,以使換刀能繼續(xù)進(jìn)行。   V32000006.1賦值0,以清除“讀入禁止”信號(hào)。

8、選在4軸,回零是按正方向鍵,坐標(biāo)軸按Z回零后,再XY回零的順序回零。                                    9M39定位,M38定位取消

定位角度:菜單HP值為0406:解除參數(shù)密碼;   M39定位一次   M38定位取消

轉(zhuǎn)動(dòng)主軸到要定位的角度,記錄CN37號(hào)中的值, 將該值寫入CN44096-CN4中的值,將結(jié)果寫入CN5                                                                       10、換刀點(diǎn):14514[4]                                                                                            11、換刀Z軸速度:14514[4]                                                                                       12、手動(dòng)主軸最高轉(zhuǎn)速1000

13、13M03S0,觀察主軸漂移情況,主軸驅(qū)動(dòng)顯示漂移轉(zhuǎn)速,將該值寫入:    CN211000轉(zhuǎn)以下漂移補(bǔ)償    CN111000-8000轉(zhuǎn)漂移補(bǔ)償

14:攻絲精度調(diào)整CN:位置環(huán)增益,速度環(huán)增益,加減速時(shí)間常數(shù)                                           FANUC斗笠刀庫報(bào)警信息                                                      2000   ESP   機(jī)床緊急停止。(檢查緊急停止按鈕有無接     通;機(jī)床有無硬限位;電柜中斷路器有無斷開。)

2001   LUB  IS  LOW 潤滑液位低。

2002   SPINDLE  DRIVE  IS  FAULT主軸變頻器故障。

2003   MAG  STOP  ERR刀盤停止位置錯(cuò)誤。(刀盤動(dòng)時(shí)停止不到位,可手動(dòng)按電柜中刀盤正反轉(zhuǎn)接觸器調(diào)整到位。)

2004   ORIGINAL  主軸沒有定位

2005   TOOL  NO.  ERROR  TOOL  IN  POSI刀號(hào)錯(cuò)誤或此刀已在主軸上。(如果為調(diào)用相同刀號(hào)時(shí)按啟動(dòng)鍵可繼續(xù)執(zhí)行后續(xù)程序)

2009   BATTER  ALM系統(tǒng)電池電壓低。(請(qǐng)?jiān)谝恢軆?nèi)更換電池)

2012   SP.  ORMENTATOION  ALM主軸定向條件未滿足。(檢查主軸定向條件)

2014   MAG  POS  ERR刀庫位置異常。(確認(rèn)是否非正確操作造成刀庫離開左側(cè)后啟動(dòng)程序。)

2016   MAG  L/M  EQ.  ERR刀盤左/右移檢測錯(cuò)誤(確認(rèn)刀盤是否離開左/右檢測開關(guān)位置,關(guān)閉電源后手

動(dòng)推動(dòng)刀盤或按刀庫左右移電磁閥使檢測開關(guān)指示燈亮即可。如果檢測開關(guān)仍不亮,可檢查檢測開關(guān)是否松動(dòng),距離氣缸有效行程太大無法檢測或檢測開關(guān)已壞。)

2017   SP  UP/DPWN  EQ.  ERR主軸刀位緊/刀位松檢測錯(cuò)誤。(檢查氣壓是否太?。恢鬏S上的刀位緊/刀位

松開關(guān)是否松動(dòng)無法檢測,后者原因可調(diào)節(jié)檢測開關(guān)距離。)

2019   NO MRX刀盤不能右移。(檢查氣壓是否無氣壓或刀盤右移電磁閥)

2020   NO SPUNCLX主軸不能松刀。(檢查氣缸卸刀電磁閥有無故障)

2021   NO SPCLX主軸不能緊刀。(檢查氣缸卸刀電磁閥有無故障)

2022   NO MLX刀盤不能左移(檢查氣壓是否無氣壓或刀盤左移的電磁閥)

2023   M CODE ERR   M 指令錯(cuò)誤

2024   RST ACTPUT=0刀具表復(fù)位提示。(刀庫亂刀后調(diào)整時(shí)會(huì)出現(xiàn)該提示信息)

2025   AXIS  IS  NOT  HOME軸沒有回參考點(diǎn)。(初次上電,機(jī)床到達(dá)硬限位或急停后都會(huì)出現(xiàn)該報(bào)警,三軸回參考點(diǎn)后報(bào)警即可消除。)

 

2026 SP COOLER ERR主軸油冷異常報(bào)警(檢查油溫是否太高)                                FANUC圓盤刀庫報(bào)警信息

9.報(bào)警信息:

2000   AXIS NOT  HOME軸沒有回參考點(diǎn)。(初次上電,機(jī)床到達(dá)硬限位或急停后都會(huì)出現(xiàn)該報(bào)警,三軸回參考點(diǎn)后報(bào)警可消除。)

2003  RENT  POT  SET  TO  POT1刀具表刷新完畢提示。                                   2007  LUB IS LOW潤滑液低。(檢查潤滑單元液位)                                                    2008  EMERGENCY  STOP

2010  TOOL  NO.ERROR  OR  TOOL  IN  SP刀號(hào)錯(cuò)誤或此刀已在主軸上。(如果為調(diào)用相同刀號(hào)時(shí)按啟動(dòng)按鈕鍵可繼續(xù)至此能夠后續(xù)程序)

2011  MAGAZINE  STOP  POSITION  ALAR刀盤停止位置錯(cuò)誤。(在手動(dòng)方式下同時(shí)按下刀庫步進(jìn)鍵及

F2鍵刀盤即可轉(zhuǎn)到正確位置)

2013  主軸定向報(bào)警                                                                      2014  SP.ALARM主軸報(bào)警 

2015  SP.ORINTATION  ALARM主軸定向條件為滿足。(檢查主軸定向條件)                     2016  ARM  STOP  ERROR

2017  SPINDLE  UNCLAMP主軸不能松刀。(檢查氣缸卸刀電磁閥有無故障)                     2018  BATTERY  ALARM系統(tǒng)電池電壓低(請(qǐng)?jiān)谝恢軆?nèi)更換電池)

2021  POCKET SQ.UP/DOWN  ERROR刀套水平/垂直檢測錯(cuò)誤(檢查其電磁閥)

2022  SP.CLAMP/UNCLAMP SQ.ERROR主軸加緊/放松檢測錯(cuò)誤(檢查氣壓是否太?。恢鬏S上的刀為緊/

位松開關(guān)是否松動(dòng)無法檢測,后者原因可調(diào)節(jié)檢測開關(guān)距離)

2023  POCKET  DO  NOT  GO  DOWN刀套不能垂直。(檢查其電磁閥)

2024  ARM  DO  NOT  ROTATE  180  DEGREE刀臂不能旋轉(zhuǎn)180度(檢查刀臂刀臂電機(jī))                   2025  ORINGNAL  POSITMON  ALM刀臂位置報(bào)警(檢查刀臂停止位置是否部到位)                   2026  刀庫不能換刀

2028  ARM  DO  NOT  RETURN  TO  ORIGIN刀臂不能回原點(diǎn)(檢查刀臂原點(diǎn)開關(guān))           2029  POCKET  DO  NOT  RETURN  TO  ORI刀套不能回原位

2032  EMERGENCY  STOP緊急停止。(檢查緊急停止按鈕有無接通;機(jī)床有無硬限位;電柜中斷路器有無斷開)

FANUC圓盤刀庫第四軸報(bào)警

2040   EQUIPMENT  NOT CLOSED  WHEN  PRG  START工裝沒有加緊禁止啟動(dòng)程序。(檢查四軸是

否沒有加緊)

2041   4TH  AXIS  CLAMP/UNCLAMP  DETECTION  ERR第四軸加緊/松開檢測錯(cuò)誤。(檢查第四軸

氣壓是否太小,或檢測開關(guān)故障)

2042   4TH  AXIS  CLAMP  DETECTION  ERR第四軸加緊檢測錯(cuò)誤。(檢查第四軸氣壓是否過小,或檢測開關(guān)故障)

2043   4TH  AXIS   UNCLAMP  DETECTION  ERR第四軸松開檢測錯(cuò)誤。                    2044   4TH  AXIS  CLAMP,DO NOT ROTATE第四軸加緊,禁止轉(zhuǎn)動(dòng)。                      64SM斗笠式刀庫報(bào)警信息:

F2LUBRICAT ALM:潤滑泵液位低(加潤滑油或檢查油路壓力)

F8AXIS NOT HOME:機(jī)床未回參考點(diǎn)                                                      F10TOOL NO.ERROR:刀號(hào)錯(cuò)誤(檢查是否輸入有效刀號(hào))

F11TOOL UNCLAMP ERROR:刀具松開檢測錯(cuò)誤(檢查氣源及檢測開關(guān))                                    F12TOOL CLAMP ERROR:刀具夾緊檢測錯(cuò)誤(檢查氣源及檢測開關(guān))                                      F13MAG RIGHT ERROR:刀庫右移錯(cuò)誤(檢查氣源)                                              F14TOOL LEFT ERROR:刀庫左移錯(cuò)誤(檢查氣源)                                                  F15TOOL NUM.ERROR:刀庫號(hào)錯(cuò)誤(初始化R1900

F16:  Z  AXIS  NOT  REF.OR  SP.NOT  ORIGENZ軸未在參考點(diǎn)或主軸未定位               F17MAG LEFT OR RIGHT EQ.ERROR:刀盤氣缸左右檢測錯(cuò)誤。(檢查氣缸檢測開關(guān)) F18MAG CAN NOT RIGHT:刀盤不能右移(檢查刀庫后移條件)                                                          F19MAG CAN NOT LEFT:刀盤不能左移(檢查刀庫左移條件)

F20PRG START WHEN MAG AT RIGHT POS:刀庫在右側(cè)時(shí)不能啟動(dòng)程序

F21MAG LEFT ERR WHEN PRG RUNNING:在程序運(yùn)行過程中刀庫左側(cè)檢測錯(cuò)誤                   F22SPINDLE OLD TEMP.IS HIGH:主軸油冷機(jī)故障


標(biāo)簽: FANUC  發(fā)那科  
分類: 機(jī)床討論  
上一篇精雕機(jī)雕銑機(jī)加工參數(shù)表
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